Pioneers in Cotton Ginning, Pressing Plants & Automation Machinery. Serving The Cotton Sector Since 1961....
Technical Collaboration with Central Institute for Research on Cotton Technology, (CIRCOT), ICAR Govt. of India.
Awarded “LARGEST AND MODERN COTTON GINNING & PRESSING MACHINERY
MANUFACTURER IN INDIA.” by Hon. Minister Of Textiles, Govt. of India
Mr. Shankar Singh Waghela on 4th January, 2008.
Population of around 45000 Double Roller Gins running throughout India and various other countries including BANGLADESH,
EGYPT, KENYA, MADAGASCAR, MALAYSIA, MYANMAR, NIGERIA, PAKISTAN, PERU,
SOUTH AFRICA, TAJIKISTAN, TANZANIA, UGANDA, ZAMBIA, and ZIMBABWE. We are the largest in Double Roller Ginning Technology in the world.
Double Roller Gins produce high quantities of lint per hour with
highest output and better seed quality at the lowest maintenance cost.
The per unit cost of production on Bajaj Double Roller Ginning Machines
is the lowest. Similarly, High Efficiency Bajaj Down Packing Cotton
Baling Press produces highest number of Bales at lowest cost per bale.
‘Bajaj’ offers Complete Cotton Ginning, Pressing, Cleaning, Conveying
and Handling solutions and turnkey Ginning & Pressing Plant
Machinery at lowest capital investment.
also supply tailor made semi-automatic / fully automatic Ginning
Pressing Plants based on Double Roller Ginning Machines on turnkey
basis, and also as per the specific requirements of different
Salient Features Of ‘Bajaj’ Double Roller Cotton Ginning Machine – Jumbo Model
Following are the salient features of ‘Bajaj’ Double Roller Cotton Gin Machine:
1.Higher Length of Fiber:As
compared to Saw Gins & Rotobar Gins higher length Fiber is obtained
for the same variety of cotton under the same conditions from ‘Bajaj’
DR Gin, for e.g. a test trial was taken for Bunny variety of India on
all the three systems of ginning, and the mean length obtained was as
under: a.‘Bajaj’ Double Roller Gins-32.59 mm b.Saw Gin-30.27 mm c.Rotobar Gin-31.52 mm.
2.Elimination and Delinting of Cotton Seeds:
The Cotton Seeds obtained after ginning on ‘Bajaj’ DR Gin have minimum
Fiber content, which is within the permissible limit for direct oil
crushing, hence, cotton seeds obtained on ‘Bajaj’ DR Gin may be
directly used for crushing by oil mills, which saves huge delinting
costs required to be incurred in case of cotton seed obtained from Saw
Gin. While the cotton seed obtained from Rotobar Gin is required to be
reclaimed and lumps of cotton are required to be separated, which also
results in significant lower output.
3.Retaining of Natural Luster and Moisture:
‘Bajaj’ DR Gin is gentle ginning technology, where the Fiber is
separated by stretching method and Fiber comes out in a blanket type
shape in straightened position, resulting in lower neps and higher
Fiber length and at the same time it retains natural moisture and
luster of the cotton.
4.Lower Neps Contents:
The test results show that the neps in cotton lint obtained from
‘Bajaj’ DR Gin, are below 90 neps while the neps count for Saw Gin are
observed to be around 225 and above.
5.Higher Output of Fiber:
On ‘Bajaj’ DR Gin, the output for the Fiber increases by about 2% due
to extra length. The test results obtained on ZARA cotton of Zimbabwe
shows that the output on ‘Bajaj’ DR Gin was as high as 43%, while Saw
Gin output was below 41%. In other cases also it was observed that,
when the output on ‘Bajaj’ DR Gin was 37%, the same was around 35% on
Saw Gin for the same variety.
Due to higher Fiber output and elimination of delinting requirement for
cotton seeds, the profitability on ‘Bajaj’ DR Gin is very high.
7.Lower Power Consumption:
If you compare the total power consumption for any set of machinery,
say 10 Bales/Hour, 20 Bales/Hour & 30 Bales/Hour, it is much lower
in the fully automatic setup or semi-automatic setup etc. on ‘Bajaj’ DR
Gin Machines, as compared to Saw Gins and Rotobar Gins.
8.Lower Cost of Project:
The cost of project is cheaper by about 40% in case for same capacity
plant for ‘Bajaj’ DR Gins Plants, as compared to Saw Gins & Rotobar
9.Possibility of Smallest Size Plant & Biggest Size Plant:
The plant size in case of ‘Bajaj’ DR Gin can be for the smallest
requirement, as well as highest requirement, while in case of Saw Gin
and Rotobar Gin this may not be possible.
10.Premium by buying Mills:As
the neps contents and Fiber parameters like natural moisture, natural
luster, thrash contents etc.are much better for the cotton ginned
variety on ‘Bajaj’ DR Gins, spinning mills pay a premium of 2 cents per
pound in most of the cases.
Since shakeout arrangement is working at the ginning point of the
‘Bajaj’ DR Gin Machines, the thrash contents for the similar cotton,
when fed in the ‘Bajaj’ DR Gin Machines is lower, as compared to Saw
Gins and Rotobar Gins. e.g. if the trash percent in Automatic Saw Gin
Plant is 2% then on the same Cotton, Automatic Double Roller Ginning
Plant the trash percentage would be around 1.5% and in the manual fed
un-cleaned cotton if trash percent in Saw Gin is around 4% then the
same cotton will on Double Roller Ginning Machine have around 3% trash.
Our Products We specialize in manufacturing the following products:
Double Roller Ginning Machines
Auto Feeders for Ginning Machines
Raw Cotton Conveying Systems
Belt Conveyor Systems
Lint Conveying Systems
Cotton Baling Presses
Fully Automatic Ginning Plants
Cotton Ball Openers
Seed Processing Machines
Modernization of Existing Plants.
Services-We-Offer We accomplish quality and timely services in the following:
CNC Machining of Parts
Annual Operation & Maintenance Contracts
Bale Packing Materials
Fiber Testing Equipments
Tyre Bullock Carts
Steel is outfitted with a state-of-the-art infrastructure, which
enables it to manufacture the best quality of products in the required
time frames. Equipped with the latest and efficient machinery, we boast
of a healthy manufacturing unit. Our strengths include:
Highly equipped CNC machine shops
Effective & prompt project planning services
Well-equipped manufacturing facility
Tailor made designs to suit customer needs
Well established quality systems
Continuous Research & Development.
BAJAJ STEEL INDUSTRIES LTD.
Imambada Road, Nagpur - 440018, Maharashtra, India Phone:91-712-2720071/72/73/74/75/76/77/78/79/80/91-7104-237067 Fax:91-712-2728050/2723068/91-7104-237067